Gel Filled Outdoor FTP Cat5e Jelly Filled Single or Double Jacket Ethernet Cable 305m/drum
Core Purpose & Design Philosophy
Jelly-filledor gel-filledcables are specifically engineered for wet environments where standard outdoor cables might fail. The waterproofing gel blocks moisture ingress through capillary action, protecting conductors from corrosion and maintaining electrical integrity.
Specifications & Construction
Cable Construction Layers:
- Conductors: 4 pairs of 24 AWG solid bare copper
- Insulation: High-density polyethylene (HDPE) or polypropylene
- Pair Twisting: Differential twist rates (varies by manufacturer)
- Cable Core: Flooded with waterproofing compound (petroleum-based gel)
- Separator: Cross-web or star separator (some designs)
- Jacket: Black linear low-density polyethylene (LLDPE) or medium-density polyethylene (MDPE)
- Optional: Rip cord for easy termination
Waterproofing System:
- Gel Type: Hydrophobic petroleum-based compound
- Fill Level: 40-60% core void fill
- Gel Properties: Non-hardening, temperature-stable (-40°C to +70°C)
- Migration Control: Thixotropic formulation (resists flowing/settling)
Technical Data & Performance
Electrical Specifications:
Parameter | Value | Standard |
|---|
Category | 5e (Enhanced) | TIA-568-C.2 |
Impedance | 100Ω ±15Ω | @ 1-100 MHz |
Propagation Delay | ≤548 ns/100m | @ 1-100 MHz |
Delay Skew | ≤45 ns/100m | @ 1-100 MHz |
DC Resistance | ≤9.38Ω/100m | Per conductor |
DC Loop Resistance | ≤0.188Ω/m | Per pair |
Capacitance | ≤5.6 nF/100m | @ 1 kHz |
Transmission Performance:
Frequency | Attenuation (Max) | NEXT (Min) | PS-NEXT (Min) | ACR (Min) |
|---|
1 MHz | 2.0 dB | 65.3 dB | 62.3 dB | 63.3 dB |
10 MHz | 6.3 dB | 49.3 dB | 46.3 dB | 43.0 dB |
100 MHz | 21.3 dB | 32.3 dB | 29.3 dB | 11.0 dB |
Mechanical & Environmental Specs:
Parameter | Specification |
|---|
Temperature Range | -40°C to +60°C (operating) |
Installation Temp | -20°C to +60°C |
Bend Radius | 4× cable diameter (installed) |
Crush Resistance | ≥1000 N/100mm |
Tensile Strength | ≥200 N (during installation) |
Jacket Thickness | 0.8-1.2 mm (typical) |
Cable Diameter | 5.8-6.5 mm (typical) |
Weight | 40-50 kg/km |
Water & Environmental Resistance:
- Water Immersion: Passes 30-day submersion test
- Moisture Ingress: <3% weight gain after 14 days at 90% RH, 60°C
- UV Resistance: 3000+ hours UV exposure without cracking
- Hydrolysis Resistance: Stable in high-humidity environments
- Fungus Resistance: Meets MIL-STD-810G, Method 508.7
Applications & Use Cases
Primary Application Areas:
1. Direct Burial Installations:
- Burial Depth: 0.6-1.2 meters (depending on local codes)
- Bedding: Sand layer recommended in rocky soil
- Protection: Warning tape 150mm above cable
- Conduit: Optional but recommended in rocky areas
2. Flood-Prone or Wet Environments:
- Marshy areas
- River/stream crossings
- Below water table installations
- Coastal regions with high humidity
3. Industrial Outdoor Applications:
- Factory perimeter security
- Wastewater treatment plants
- Mining operations
- Oil and gas facilities
4. Agricultural & Rural Deployments:
- Farm surveillance systems
- Irrigation control networks
- Livestock monitoring
- Rural broadband extensions
5. Municipal Infrastructure:
- Traffic signal interconnect
- Public safety camera networks
- Smart city sensor networks
- Park and recreation area Wi-Fi
Specific Installation Scenarios:
Application | Recommended Depth | Additional Protection |
|---|
Residential security cameras | 300-450mm | Conduit in high-traffic areas |
Inter-building campus links | 600mm+ | Direct burial with warning tape |
Road/street crossings | 750mm+ | Steel conduit or PVC Schedule 80 |
Shoreline/waterfront | Below frost line + conduit | Double-wall conduit recommended |
Advantages Over Standard Outdoor Cat5e
- Superior Moisture Protection: Gel filling provides active moisture blocking
- Corrosion Prevention: Copper conductors protected from oxidation
- Longevity in Wet Soil: 20+ year lifespan in continuously damp conditions
- No Conduit Required: Can be direct-buried in most soils (cost savings)
- Gas Blocking: Prevents gas/moisture migration along cable length
- Consistent Performance: Electrical characteristics stable despite wet conditions
Installation Guidelines
Pre-Installation:
- Cable Testing: Test before installation (return if defective)
- Gel Handling: Wear gloves (gel is messy but non-toxic)
- Temperature: Install above -10°C for easier handling
Installation Process:
- Trenching: Dig trench to required depth
- Bed Preparation: 50-75mm sand bedding
- Laying Cable: No tension, gentle curves (4× diameter minimum)
- Backfilling: Sand layer, then soil (remove sharp stones)
- Marking: Warning tape 150mm above cable
Termination Special Requirements:
- Maintenance Challenges: Harder to splice/repair than standard cables
- Indoor Use Not Recommended: Gel can migrate in vertical runs
- Cost Premium: 30-50% more expensive than non-filled outdoor cable
- Environmental Concerns: Petroleum-based gel requires proper disposal
- Not for Aerial Use: Too heavy, designed for burial/conduit
Compatibility & Interoperability
With PoE Applications:
- PoE (802.3af): Fully compatible (up to 15.4W)
- PoE+ (802.3at): Compatible (up to 30W)
- 4PPoE (802.3bt): Compatible with proper heat management
- Voltage Drop: Slightly higher than standard cable (gel has minor dielectric effect)
With Network Equipment:
- Works with all standard 10/100/1000BASE-T equipment
- No special switches or injectors required
- Maximum 100m channel length (includes patch cables)
Standards Compliance
- ANSI/TIA-568-C.2: Category 5e requirements
- ISO/IEC 11801: International cabling standard
- IEC 61156-5: Multicore and symmetrical pair/quad cables
- UL AWM: Appliance Wiring Material (often UL 444)
- RoHS/REACH: Gel formulations compliant in most regions
Outdoor FTP Cat5e jelly filled cable represents a specialized solution for challenging wet environments where standard outdoor cables would eventually fail due to moisture ingress. Its gel-filled core provides superior long-term protection but requires careful installation and termination practices.
Package
FAQS:
Q1: Are you a factory or trading company?
A1: We are a manufacturer.
Q2: Where is your factory located? How can I visit there?
A2:Our factory are located in jieyang city. You can fly to Shenzhen or Guangzhou international airport. And tell us your flight No. We will arrange to pick you up.
Q3: How can I get a sample to test your quality?
A3:We can provide free samples for your test and checking, you just need to bear the freight charge.
Q4:What payment method do you accept?
A4:T/T(Bank transfer), Western Union, Money Gram, Paypal, etc.
Q5: Can you put my brand name (logo) on these products?
A5: Yes! The professional OEM services will be welcomed to us. Our factory accepts to make the logo free for bulk orders.
Q6: May I know the status of my order?
A6: Yes .The order information and photos at different production stage of your order will be sent to you and the information will be updated in time.
Q7: What’s the leading time? (How long do you need to prepare my goods?
A7: Delivery (no more than 1000pcs) will be arranged within 10-15 days after payment, and arrive you within about 1 month via sea shipping.
Q8: How will you deliver my goods to me?
A8 Your purchases will be delivered by DHL, UPS, FedEx, TNT, EMS your door. Air Cargo and Sea Cargo, Direct line, Air Mail also be accepted according to clients' request.
Q9: Can you provide us more other products to us to help us to save more shipping costs?
A9: Yes. There’re kinds of Indoor Cables, Outdoor Cables, Coaxial Cables, Telephone Cables, Fiber Optic Cables and Accessories will be the main products line of Factory.
The OEM bulk order will be accept as well.
External FTP CAT6 Data Cable with Jelly Filled
0086-755-23002989
info@hotonlink.com
hotonlink
0086-18123718803
Room 506, 5th floor No.48 Huaide South Road,Cuigang Industrial Zone 4,Fuyong Street,Baoan Shezhen China 
